In the modern field of building material decoration, the application of WPC/PVC sheet flooring has become increasingly widespread. For instance, hospitals, schools, shopping malls, airports, entertainment venues, and more. WPC/PVC sheet flooring has gained popularity among manufacturers due to its high wear resistance, stain resistance, stability, and low cost. So, how is WPC/PVC sheet flooring produced? This is where the Calver Machinery's integrated UV roller coating line comes into play.
The innovation in the production process of WPC/PVC sheet flooring is the integrated UV roller coating line. Based on the extrusion of PVC/WPC sheet flooring, we adopt an integrated surface coating process of roller coating + UV drying. The core of this process is to create protective layers for wear resistance, stain resistance, scratch resistance, antibacterial properties, easy cleaning, and anti-static effects. The core components of this integrated UV roller coating line include: conveyor - dust removal - primer roller coating - UV drying - topcoat roller coating - UV drying - conveyor discharge. For the surface process, surface embossing can also be carried out to make the roller coating effect of WPC/PVC sheet flooring more realistic. By adding wood grain and stone texture effects, the texture of WPC/PVC sheet flooring can match that of solid wood flooring, thereby enhancing the price and value of the product.
The integrated UV roller coating line for WPC/PVC sheet flooring has also been favored and purchased by many customers. We can explain the advantages of this integrated UV roller coating line from the following aspects.
Firstly, the integrated UV roller coating line complements the extrusion equipment. After extrusion, the integrated UV roller coating line is carried out, with a production speed of up to 12 meters per minute, significantly improving production efficiency.
Secondly, after the integrated UV roller coating, the surface coating is uniform, the paint film thickness is precise, there is no run-off, no bubbles, and the surface effect is good, with more stable quality.
Thirdly, and this is the most crucial point. Through the integrated surface roller coating, the surface effect of WPC/PVC sheet flooring is enhanced, enabling various surface effects such as high gloss, matte, and skin-like textures to meet the needs.
In conclusion, WPC/PVC sheet flooring has become one of the very popular surface materials in the current market. Calver has high-quality UV roller coating lines and professional pre-sales and after-sales service personnel. According to the different needs of customers, we provide personalized UV roller coating production configuration process plans to assist in the innovation of WPC/PVC sheet flooring production technology.